The Dematic Work-in-Process Buffer System for Staging Pallets Between Processes features an automated storage and retrieval sub-system (AS/RS) and conveyor sub-system to balance variations in flow between production processes or accommodate a curing time requirement for work-in-process (WIP) materials. Dematic Warehouse Execution System (WES) software synchronizes workflows with real-time controls and manages product sequencing, product location tracking, and precise timing of release.

The system is ideal for operations that strategically stage inventory on the factory floor to accommodate variations in production or demand. Other applications include operations that need to allow for a certain amount of inventory to accumulate between workstations so that an interruption in just-in-time flow does not stop production.

Typical users include manufacturers of durable goods such as automobiles, trucks, automotive components, appliances, medical devices, construction machinery, agricultural machinery, and electronics.

The Dematic Work-in-Process Buffer System for Staging Pallets Between Processes has a pre-engineered, standardized design configuration that ensures predictable performance. Here is the general order of how the system functions:

1. WIP materials from a production process are transferred to an AS/RS that serves as an automated storage buffer.
   Load container may be a unit load such as a pallet, a skid, a tub, or a large component such as a vehicle in the process of being assembled.
2. When the system requests the release of a load container, the AS/RS retrieves it from storage.
3. AGVs or AMRs transport the WIP materials to a second production process.